1985 to 1986 Honda ATC250R Service Repair Manual DOWNLOAD

This is the most complete Service Repair Manual for the 1985-1986 Honda ATC250R ever compiled by mankind. This DOWNLOAD contains of high quality diagrams and instructions on how to service and repair your 1985-1986 Honda ATC250R from the front bumper to the rear. This is a must for the Do-It-Yourselfer! You will not be dissatisfied.

Some troubleshooting help you will find is how to deal with:

Clogged fuel line or fuel filler

Carburetor flooding

Faulty CDI unit

Faulty Alternator

Faulty pulse generator

Piston rings stuck

Compression leak

Faulty or clogged reed valve

Worn cylinder and piston rings

Blown cylinder head gasket

Excessively open bystarter (choke)

Starter valve stuck opened

Air leaking past intake pipe

Improper Ignition liming (CDI unit or pulse generator faulty)

The sections in this manual are organized as follows:

General Information

Maintenance

Fuel System

Engine Removal / Installation

Cylinder Head / Cylinder / Piston

Alternator

Clutch / Gearshift Linkage / Kick

Starter

Transmission / Crankshaft / Balancer

Cooling System

Front Wheel / Suspension / Steering

Rear Wheel / Drive Mechanism

Rear Suspension

Hydraulic Disc Brakes

Rear Fender / Seat / Exhaust

System

Electrical System

Troubleshooting

You will find the following torque values for the engine:

Cylinder head nut

Cylinder base nut

Clutch center lock nut

Primary drive gear bolt

Shift drum center pin

Transmission oil drain bolt

Countershaft bearing holder screw

Shift drum stopper arm bolt

Alternator rotor bolt

Drive sprocket bolt

Water pump impeller nut

Spark plug

Transmission oil check bolt

Cylinder coolant drain bolt

Water pump cover coolant drain bolt

Cylinder stud bolt

Gearshift pedal bolt

This manual also include torque values for the chassis:

Steering stem nut

Steering bearing adjustment nut

Steering bearing adjustment nut

Front fork top pinch bolt

Front fork bottom pinch bolt

Front axle

Front axle holder nut

Rear axle nut (outer)

(inner)

Rear wheel hub nut (with washer) ’85:

Rear wheel hub nut (flange nut type)

AFTER MID ’85:

Wheel nut (wheel-to-hub)

Front disc nut

Front brake caliper mounting bolt

Brake hose bolt

Bleed valve

Front master cylinder holder screw

Rear disc bolt

Rear master cylinder mounting bolt

Pad pin bolt

Rear caliper bracket bolt

Rear brake caliper mounting bolt

Parking brake attaching bolt